Cold Forming Tee Making Machine - Beijing Sinoworld Steel Material Co., Ltd.

The Cold Forming Tee Making Machine is a cutting-edge solution designed to manufacture high-quality tee fittings from a variety of materials, including stainless steel, carbon steel, and alloy steel. Developed by Beijing Sinoworld Steel Material Co., Ltd., this machine combines advanced engineering with industrial-grade precision to meet the demands of modern manufacturing. Its ability to produce both straight and reducing tees with diameters ranging from 1/2" to 28" makes it a versatile asset for industries such as oil and gas, power generation, and sanitary systems. This article explores the technical specifications, key features, application scenarios, and the company's commitment to quality.

Technical Specifications

The Cold Forming Tee Making Machine is engineered to deliver consistent performance across a wide range of applications. Below is a detailed breakdown of its technical parameters:

Parameter	Details
Model Number	GIL114
Size Range	OD 17–114 mm, Thickness: Up to 8 mm
Work Capacity	455 kg/hour
Power Requirement	30 kW per ton
Dimensions	L × W × H: 2700 mm × 800 mm × 2700 mm
Hydraulic System	Piston: Φ400 mm / Φ380 mm, Ram: Φ280 mm / Φ250 mm, Cylinder: Φ490 mm / Φ470 mm
Working Pressure	32 MPa
Travel Distance	400 mm / 300 mm
Electric Motors	Y-18.5KW, Y-7.5KW
Oil Pumps	63SCY-14, CB-32

Key Features and Advantages

The Cold Forming Tee Making Machine stands out in the market due to its innovative design and advanced technological features. Here are the core advantages:

1. Integrated Welding Frame with Stress Relieving

The machine’s frame is constructed using an integrated welding process followed by heat treatment to relieve internal stresses. This ensures long-term structural integrity and stability, even under heavy-duty conditions. The robust design minimizes deformation and extends the machine’s operational lifespan.

2. PLC-Controlled Forming Parameters

Operators can set and adjust critical parameters such as forming speed, pressure, and cycle time via a touch-screen interface. The programmable logic controller (PLC) system adapts to the raw pipe size, optimizing the forming process for efficiency and precision. This feature reduces human error and ensures consistent product quality.

3. Advanced Hydraulic System

The hydraulic system employs a servo motor and proportional valve for precise control of oil flow and internal pressure. This design allows for real-time adjustments, ensuring optimal performance during the cold-forming process. The system’s energy efficiency and low noise levels make it ideal for industrial environments.

4. Micro Pulse Displacement Transducer

A micro pulse displacement transducer is integrated to monitor and synchronize the forming process with high precision. This component ensures minimal tolerance, resulting in tees with tight dimensional accuracy. The transducer’s reliability is critical for maintaining quality in high-volume production.

5. Energy-Efficient Servo Motor

The use of a servo motor significantly reduces electricity consumption compared to traditional systems. Additionally, the motor operates at lower noise levels, creating a safer and more comfortable working environment for operators.

6. Multiple Operation Modes

The machine offers three operation modes: manual, semi-automatic, and automatic. This flexibility allows users to choose the most suitable mode based on production requirements and workflow efficiency. For small-sized tees, the machine can produce two fittings in a single cycle, boosting productivity.

7. Customizable Capacity

Beijing Sinoworld Steel Material Co., Ltd. offers customization options to meet specific client needs. The machine can be tailored to handle different tee sizes, wall thicknesses, and material types, making it adaptable to diverse industrial applications.

8. Certifications and Compliance

The Cold Forming Tee Making Machine is CE-approved and ISO 9001:2015 certified, ensuring compliance with international safety and quality standards. It adheres to industry benchmarks such as ASME B16.9, ASMB16.11, GB12459, JIS, DIN, and GOST, guaranteeing compatibility with global piping systems.

Application Scenarios

The versatility of the Cold Forming Tee Making Machine makes it suitable for a wide range of industries. Here are some key application scenarios:

1. Sanitary Industry

In the sanitary industry, the machine produces tees for water supply and drainage systems. Its ability to handle stainless steel ensures corrosion resistance and hygiene compliance, making it ideal for hospitals, food processing plants, and residential buildings.

2. Oil and Gas Sector

The machine is widely used in oil and gas pipelines, where durability and precision are critical. The tees manufactured meet the stringent requirements of high-pressure and high-temperature environments, ensuring long-term reliability.

3. Nuclear and Power Plant Construction

For nuclear and power plant projects, the machine’s compliance with international standards (e.g., ASME B16.9) ensures that the tees can withstand extreme conditions. Its precision and quality make it a preferred choice for critical infrastructure.

4. General Manufacturing

Manufacturers of industrial equipment and machinery rely on the Cold Forming Tee Making Machine to produce custom tees for various applications. Its adaptability to different materials and sizes enhances its utility in diverse production settings.

Company Background: Beijing Sinoworld Steel Material Co., Ltd.

Founded as a leading manufacturer and supplier of steel materials and industrial machinery, Beijing Sinoworld Steel Material Co., Ltd. has established itself as a trusted name in the global market. The company specializes in providing high-quality solutions for the steel and piping industries, with a focus on innovation and customer satisfaction.

With a commitment to excellence, the company adheres to strict quality control measures and invests heavily in research and development. Its products, including the Cold Forming Tee Making Machine, are designed to meet the evolving needs of modern industries. By combining advanced technology with rigorous testing, Beijing Sinoworld ensures that its machines deliver optimal performance and durability.

The company’s dedication to sustainability and energy efficiency is reflected in its product designs. For instance, the Cold Forming Tee Making Machine incorporates energy-saving features such as the servo motor, aligning with global trends toward greener manufacturing practices.

Why Choose the Cold Forming Tee Making Machine?

Investing in the Cold Forming Tee Making Machine offers numerous benefits for manufacturers and industrial operators. Here’s a closer look at its value proposition:

1. Enhanced Productivity

The machine’s high work capacity (455 kg/hour) and ability to produce two tees per cycle significantly increase production efficiency. This reduces downtime and lowers operational costs, making it a cost-effective solution for high-volume manufacturing.

2. Precision and Consistency

Advanced technologies like the PLC system and micro pulse displacement transducer ensure that each tee meets exacting standards. This precision minimizes material waste and reduces the need for post-production adjustments.

3. Versatility

With a wide size range and compatibility with multiple materials, the machine is suitable for various applications. Its customization options further enhance its adaptability to specific client requirements.

4. Safety and Compliance

The machine’s CE and ISO 9001:2015 certifications guarantee safety and quality. Its compliance with international standards ensures that the tees produced are suitable for global markets, reducing the risk of regulatory issues.

Conclusion

The Cold Forming Tee Making Machine by Beijing Sinoworld Steel Material Co., Ltd. is a testament to modern engineering and industrial innovation. Its advanced features, technical specifications, and compliance with global standards make it an indispensable asset for manufacturers in the steel and piping industry. Whether used in sanitary systems, oil and gas pipelines, or power plants, this machine delivers precision, efficiency, and reliability. For businesses seeking to elevate their production capabilities, the Cold Forming Tee Making Machine offers a robust and future-ready solution.

References

1. National Institute of Standards and Technology (NIST). "Standards and Measurements." Retrieved from https://www.nist.gov/. NIST plays a critical role in developing standards for manufacturing and industrial processes, ensuring consistency and quality in global industries.

2. NIST. "Manufacturing." Retrieved from https://www.nist.gov/. NIST’s research and initiatives support the advancement of manufacturing technologies, including those used in steel and piping systems.