Image 1: Advanced Cold Forming Tee Making Machine in operation
The Cold Forming Tee Making Machine represents a significant advancement in pipe fabrication technology, offering unparalleled precision and efficiency in producing tee fittings for industrial applications. Designed for manufacturing both straight and reducing tees, this machine caters to a wide range of materials including stainless steel, carbon steel, alloy steel, and certain copper alloys. Its compliance with international standards such as ASME B16.9, ASME B16.11, GB12459, JIS, DIN, and GOST ensures its suitability for critical infrastructure projects.
Technical Specifications and Key Features
The machine's technical specifications highlight its robust design and high-capacity production capabilities:
| Parameter | Details |
|---|---|
| Model Number | GIL114 |
| Size Range | OD 17-114 mm, Wall Thickness: Up to 8 mm |
| Work Capacity | 455 kg/hour |
| Power Requirement | 30 kW per ton |
| Dimensions | 2700 mm (L) × 800 mm (W) × 2700 mm (H) |
The machine's hydraulic system includes dual ram cylinders with specifications tailored for different production needs:
| Piston Diameter | Ram Diameter | Cylinder Diameter | Valid Travel | Working Pressure | Quantity |
|---|---|---|---|---|---|
| Φ400 mm | Φ280 mm | Φ490 mm | 400 mm | 32 MPa | 1 |
| Φ380 mm | Φ250 mm | Φ470 mm | 300 mm | 32 MPa | 2 |
Additional components include two-grade oil pumps (63SCY-14 and CB-32) and electric motors (Y-18.5KW and Y-7.5KW), ensuring reliable operation under varying load conditions. The machine's integration of PLC systems allows for precise control of forming parameters such as speed, pressure, and cycle time, while advanced hydraulic design with servo motors and proportional valves optimizes energy efficiency and operational noise levels.
Image 2: Hydraulic system components of the Cold Forming Tee Making Machine
Key Advantages and Technological Innovations
The Cold Forming Tee Making Machine incorporates several cutting-edge technologies that set it apart from traditional manufacturing methods:
- Stress-Relieved Welding Frame: The machine features an integrated welding frame that undergoes heat treatment to eliminate residual stresses, ensuring long-term structural integrity.
- Advanced Hydraulic Control: The use of servo motors and proportional valves enables automatic adjustment of oil flow and forming pressure, enhancing precision and reducing material waste.
- Micro Pulse Displacement Transducer: This component ensures synchronization accuracy and minimal tolerance, critical for high-precision applications.
- Energy Efficiency: Servo motors reduce electricity consumption, while the machine's design minimizes noise pollution, creating a safer working environment.
- Flexible Operation Modes: The machine supports manual, semi-automatic, and fully automatic operation, accommodating diverse production requirements.
- Customization Capabilities: Users can tailor the machine's output to specific tee sizes and thicknesses, meeting unique client specifications.
According to the National Institute of Standards and Technology (NIST), "precision engineering in manufacturing processes is essential for maintaining quality and consistency in industrial applications." The Cold Forming Tee Making Machine exemplifies this principle through its adherence to stringent standards and advanced technological integration.
Image 3: Cold Forming Tee Making Machine in a modern industrial facility
Applications in Critical Industries
The versatility of the Cold Forming Tee Making Machine makes it indispensable in various sectors:
- Sanitary Industry: The machine produces high-quality tees for plumbing systems, ensuring compliance with hygiene standards.
- Oil and Gas: Its ability to handle stainless steel and alloy steel makes it ideal for pipeline construction in harsh environments.
- Nuclear and Power Plants: The machine's precision and durability meet the rigorous demands of critical infrastructure projects.
- General Manufacturing: It supports the production of tees for a wide range of industrial applications, from HVAC systems to chemical processing equipment.
The machine's compliance with ASME B16.9 and JIS standards ensures that its output meets the exacting requirements of global industries. As noted by NIST, "standardization plays a vital role in enabling interoperability and safety in complex systems." This machine's adherence to such standards underscores its reliability and performance.
Company Background: Beijing Sinoworld Steel Material Co., Ltd.
Manufactured by Beijing Sinoworld Steel Material Co., Ltd., the Cold Forming Tee Making Machine is the result of years of expertise in steel materials and industrial equipment. The company, a leader in the steel industry, has earned certifications such as CE and ISO 9001:2015, reflecting its commitment to quality and safety.
With a focus on innovation and customer-centric solutions, Beijing Sinoworld Steel Material Co., Ltd. has established itself as a trusted supplier for industrial machinery. Their products are widely used in global markets, supported by a network of distributors and technical experts.
Conclusion: A Reliable Solution for Modern Manufacturing
The Cold Forming Tee Making Machine is a testament to the advancements in industrial technology, combining precision engineering with user-friendly design. Its ability to produce high-quality tees efficiently and reliably positions it as a valuable asset for manufacturers across multiple industries. By leveraging the machine's advanced features and adhering to international standards, companies can enhance their production capabilities and meet the evolving demands of the market.
For more information about the Cold Forming Tee Making Machine or to explore other products from Beijing Sinoworld Steel Material Co., Ltd., visit their official website.
References
National Institute of Standards and Technology (NIST). "Precision Engineering and Standards in Manufacturing." Retrieved from https://www.nist.gov.
Post time: Sep . 10, 2025 06:20
