Medium Frequency Induction Hot Forming Elbow Making Machine China Suppliers Factory

Leading China factory and suppliers of Medium Frequency Induction Heating Hot Forming Elbow Making Machines. High-precision equipment for carbon steel, SS, and alloy steel pipe production lines. Efficient 55KW power for energy supply pipes with superior structural integrity.

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Details

Detailed Parameters

Machine Model	GIL114 / 60 Type	Size Range	OD 17mm - 114mm (1/2" to 2")
Max Wall Thickness	8mm - 8.56mm	Raw Materials	CS, SS, Alloy Steel
Heating System	Medium-Frequency Induction (40kW-60kW)	Elbow Radius	1D, 1.5D, 2D, 2.5D, 3D, 4D, 5D
Main Ram Cylinder	ID 100mm / Φ125mm (Stroke: 2m-2.5m)	Max Thrust	51.5T
Machine Dimensions	4800 800 1100 mm	Total Weight	Approx. 1200 KGS

Key Advantages

Material Versatility

Engineered to process Carbon Steel, Stainless Steel, and Alloy Steel with consistent precision.

Induction Efficiency

Medium-frequency heating ensures rapid, uniform warming, reducing cycle times and energy waste.

Precision Bending

Capable of producing multiple elbow radii from 1D up to 5D to meet strict piping specifications.

Powerful Hydraulics

Equipped with a high-thrust ram cylinder providing up to 51.5T of force for flawless forming.

Stable Operation

Integrated connection pumper and heavy-duty frame minimize vibration and maximize accuracy.

High Capacity

Designed for industrial scale with a supply capability of up to 20 sets per month.

Product Gallery

Management Platforms

Material Control

Optimized handling for CS and SS pipes to reduce scrap and material waste.

Thermal Management

Precise control of medium-frequency induction to prevent over-heating.

Pressure Monitoring

Real-time tracking of hydraulic thrust (up to 51.5T) for consistency.

Dimension Validation

Strict adherence to OD 17-114mm and various radius standards (1D-5D).

Production Scaling

Streamlined workflow allowing for high-volume monthly set delivery.

Maintenance Suite

Easy access to hydraulic pumps and motors for rapid servicing.

Investment Return Comparison

Performance Metric	Traditional Cold Forming	Hot Induction Forming
Material Range	Limited Alloys	CS, SS, Alloy Steel
Precision/Radius	Standard Fixed	Highly Flexible (1D-5D)
Surface Quality	High Stress/Risk of Cracks	Smooth Thermal Transition
Production Speed	Slow/Multi-step	Rapid Single-cycle
Operational Cost	High Labor/Tooling	Energy Efficient/Automated

Frequently Asked Questions

Q: Which materials are compatible with this hot forming elbow machine?

The machine is specifically designed to work with carbon steel (CS), stainless steel (SS), and various alloy steels, making it suitable for diverse industrial pipeline requirements.

Q: What is the range of elbow radii that can be produced?

This machine supports a wide versatility of designs, including 1D, 1.5D, 2D, 2.5D, 3D, 4D, and 5D elbow types.

Q: How does medium-frequency induction heating benefit the process?

Induction heating provides rapid and uniform heat distribution, which reduces the risk of material deformation errors and ensures a higher quality finish compared to traditional heating.

Q: What is the maximum pipe size and wall thickness this machine can handle?

The machine accommodates an outer diameter (OD) range of 17mm to 114mm, with a maximum wall thickness of up to 8.56mm.

Q: What is the maximum thrust force of the hydraulic system?

The system is equipped with a high-power ram cylinder capable of delivering a maximum thrust of 51.5T, ensuring precise forming of heavy-wall pipes.

Q: Is the machine suitable for mass production of pipe fittings?

Yes, with a supply ability of 20 sets per month and an integrated hydraulic/heating system, it is built for industrial-scale manufacturing efficiency.