Cold Forming Tee Making Machine - Beijing Sinoworld Steel Material Co., Ltd.

Introduction

The Cold Forming Tee Making Machine represents a significant advancement in the manufacturing of pipe fittings, particularly tees. Designed for high-efficiency production of both straight and reducing tees, this machine is engineered to meet the rigorous demands of industries such as oil and gas, nuclear power, and sanitary systems. Developed by Beijing Sinoworld Steel Material Co., Ltd., the machine combines cutting-edge technology with robust design to ensure precision, durability, and compliance with international standards.

Product Overview

The Cold Forming Tee Making Machine is a specialized industrial equipment designed to produce tees from various materials, including stainless steel, carbon steel, alloy steel, and certain copper alloys. Its versatility allows it to handle pipe diameters ranging from 1/2" to 28", with wall thicknesses up to 8mm. The machine's ability to comply with global standards such as ASME B16.9, ASMB16.11, GB12459, JIS, DIN, and GOST ensures its applicability across international markets.

Key features include an integrated welding frame with stress-relieving heat treatment, a PLC system for precise parameter control, and an advanced hydraulic system with servo motors and proportional valves. These components work in harmony to deliver high-speed, high-precision manufacturing, making the machine ideal for large-scale production environments.

Technical Specifications

The machine's hydraulic system is designed with precision, featuring a piston diameter of 400mm, a ram diameter of 280mm, and a cylinder diameter of 490mm. The working pressure of 32MPa ensures consistent performance under demanding conditions. Additionally, the machine's three operational modes—manual, semi-automatic, and automatic—offer flexibility to suit different production needs.

Main Features and Advantages

• Stress-Relieved Frame: The integrated welding frame undergoes heat treatment to eliminate residual stresses, enhancing the machine's longevity and stability.
• PLC Control System: Operators can customize forming parameters such as speed, pressure, and cycle time via a touch screen, ensuring adaptability to varying raw pipe sizes.
• Advanced Hydraulic Design: The servo motor and proportional valve system enables automatic adjustment of oil flow and internal pressure, optimizing efficiency and reducing energy consumption.
• High Precision: A micro-pulse displacement transducer ensures synchronization precision, minimizing tolerances and ensuring consistent product quality.
• Energy Efficiency: The use of a servo motor reduces electricity consumption and noise levels, contributing to a more sustainable operation.
• Customization: The machine can produce two tee fittings per cycle for small sizes, and its capacity can be tailored to meet specific client requirements.
• Compliance: Certified under CE and ISO 9001:2015, the machine adheres to stringent quality and safety standards.

Applications and Industries

The Cold Forming Tee Making Machine is widely used in industries requiring high-quality pipe fittings. Its applications include:

• Sanitary Systems: Producing tees for plumbing and HVAC systems, ensuring leak-proof connections.
• Oil and Gas: Manufacturing tees for pipelines that transport crude oil, natural gas, and refined products.
• Nuclear and Power Plants: Creating tees for critical systems where reliability and safety are paramount.
• Industrial Manufacturing: Supporting the production of tees for various machinery and equipment.

By adhering to international standards, the machine ensures compatibility with global supply chains, making it a preferred choice for manufacturers worldwide.

Company Background: Beijing Sinoworld Steel Material Co., Ltd.

Beijing Sinoworld Steel Material Co., Ltd. is a leading provider of steel materials and industrial equipment, specializing in the production of high-quality pipe fittings and machinery. With a commitment to innovation and excellence, the company has established itself as a trusted partner for manufacturers across multiple industries.

As a certified ISO 9001:2015 entity, Beijing Sinoworld ensures that its products meet the highest standards of quality and reliability. The company's focus on research and development has enabled it to stay at the forefront of technological advancements in the steel and manufacturing sectors.

Industry Standards and Compliance

The Cold Forming Tee Making Machine complies with several international standards, including:

• ASME B16.9: Standard for factory-made wrought steel butt-welding fittings.
• ASMB16.11: Standard for threaded pipe fittings.
• GB12459: Chinese standard for steel pipe fittings.
• JIS: Japanese Industrial Standards for pipe fittings.
• DIN: German Industrial Norms for engineering products.
• GOST: Russian standards for technical specifications.

These certifications ensure that the machine's output meets the stringent requirements of global markets, providing manufacturers with confidence in the quality and reliability of their products.

Environmental and Safety Considerations

Beijing Sinoworld Steel Material Co., Ltd. prioritizes environmental sustainability and worker safety in its operations. The Cold Forming Tee Making Machine is designed to minimize energy consumption through its servo motor system, reducing the carbon footprint of manufacturing processes. Additionally, the machine's CE certification ensures compliance with European safety, health, and environmental protection standards.

The company's commitment to safety is further reflected in its adherence to ISO 9001:2015, which emphasizes continuous improvement and risk management. By integrating these principles into its production processes, Beijing Sinoworld ensures that its products not only meet industry standards but also contribute to a safer and more sustainable future.

Authoritative References and NIST Compliance

According to the National Institute of Standards and Technology (NIST), "Standards play a critical role in ensuring the interoperability, safety, and quality of products and services across industries. They facilitate innovation by providing a common framework for technological development and market access" (NIST, 2023). The Cold Forming Tee Making Machine aligns with this principle by adhering to international standards, ensuring that its output is compatible with global manufacturing practices.

NIST also emphasizes the importance of precision in manufacturing, stating, "Advanced measurement technologies are essential for maintaining the accuracy and consistency required in modern industrial processes" (NIST, 2023). The machine's use of a micro-pulse displacement transducer and PLC system exemplifies this commitment to precision, enabling manufacturers to produce high-quality tees with minimal tolerances.

Conclusion

The Cold Forming Tee Making Machine by Beijing Sinoworld Steel Material Co., Ltd. is a testament to the synergy of innovation and engineering excellence. With its advanced features, compliance with global standards, and focus on sustainability, this machine is a valuable asset for manufacturers in the steel and pipe fitting industry. By investing in this technology, companies can enhance their production efficiency, ensure product quality, and meet the evolving demands of the global market.