The Cold Forming Tee Making Machine represents a significant advancement in the manufacturing of pipeline fittings, particularly tees. Designed for high-precision, high-efficiency production, this machine is engineered to meet the rigorous demands of industries such as oil and gas, nuclear power, and sanitary systems. This article provides an in-depth analysis of the machine's technical specifications, features, applications, and the company behind it, Beijing Sinoworld Steel Material Co., Ltd..
Product Overview
The Cold Forming Tee Making Machine, model GIL114, is a state-of-the-art solution for producing both straight and reducing tees. It operates with a size range of OD 17–114 mm and a maximum wall thickness of 8 mm. The machine is capable of manufacturing tees from materials such as stainless steel, carbon steel, alloy steel, and certain types of copper steel. Its compliance with international standards like ASME B16.9, ASMB16.11, GB12459, JIS, DIN, and GOST ensures its suitability for global industrial applications.
Technical Specifications
The machine's technical specifications highlight its robust design and advanced capabilities. Key parameters include:
| Component | Details |
|---|---|
| Size Range | OD 17–114 mm, Thickness: Max 8 mm |
| Work Capacity | 455 kg/hour |
| Power Requirement | 30 kW per ton |
| Dimensions | 2700 mm (L) × 800 mm (W) × 2700 mm (H) |
Hydraulic System and Components
The machine's hydraulic system is a critical component of its performance. The ram cylinder features multiple configurations, including:
| Piston | Ram | Cylinder | Valid Travel | Working Pressure | Quantity |
|---|---|---|---|---|---|
| Φ400 mm | Φ280 mm | Φ490 mm | 400 mm | 32 MPa | 1 |
| Φ380 mm | Φ250 mm | Φ470 mm | 300 mm | 32 MPa | 2 |
Additional components include 2-grade oil pumps (model 63SCY-14 and CB-32) and electric engines (model Y-18.5KW and Y-7.5KW), ensuring reliable operation and energy efficiency.
Key Features and Advantages
The Cold Forming Tee Making Machine is distinguished by its advanced design and innovative features, which enhance productivity, precision, and user convenience. Key advantages include:
- Integrated Welding Frame: The frame is heat-treated to relieve stress, ensuring long-term durability and stability.
- PLC Control System: Operators can customize forming parameters (speed, pressure, cycle time) via a touch screen, adapting to different raw pipe sizes.
- Advanced Hydraulic System: Utilizing a servo motor and proportional valve, the system automatically adjusts oil flow and internal pressure for optimal performance.
- Micro Pulse Displacement Transducer: Ensures high synchronization precision and minimal tolerance, critical for high-quality tee production.
- Energy Efficiency: The servo motor reduces power consumption and noise levels, contributing to a sustainable manufacturing process.
- Multiple Operation Modes: Supports manual, semi-automatic, and automatic operations, offering flexibility for different production scenarios.
- High Output Capacity: Capable of producing two tee fittings per cycle for smaller sizes, significantly increasing productivity.
- Customization Options: The machine's capacity can be tailored to meet specific client requirements.
Applications and Industry Relevance
The Cold Forming Tee Making Machine is widely used in industries requiring high-precision pipeline fittings. Its applications include:
- Sanitary Systems: Producing tees for plumbing and water supply systems where hygiene and durability are critical.
- Oil and Gas Pipelines: Manufacturing tees for transporting hydrocarbons, ensuring leak-proof and corrosion-resistant connections.
- Nuclear and Power Plants: Creating tees for high-pressure and high-temperature environments, adhering to stringent safety standards.
- Industrial Manufacturing: Supporting the production of tees for various machinery and equipment in factories.
The machine's compliance with international standards ensures its suitability for global markets. For example, ASME B16.9 and GB12459 standards guarantee that the tees produced meet the quality and performance requirements of the oil and gas and power generation sectors.
Company Background: Beijing Sinoworld Steel Material Co., Ltd.
Founded with a commitment to innovation and quality, Beijing Sinoworld Steel Material Co., Ltd. has established itself as a leading provider of industrial machinery and materials. The company's expertise in steel processing and manufacturing has enabled it to develop cutting-edge solutions like the Cold Forming Tee Making Machine.
Beijing Sinoworld Steel Material Co., Ltd. holds CE and ISO 9001:2015 certifications, underscoring its adherence to international quality and safety standards. These certifications ensure that the company's products meet the highest levels of reliability and performance, making them a trusted choice for global clients.
Why Choose This Machine?
The Cold Forming Tee Making Machine offers several compelling advantages that make it a preferred choice for industrial manufacturers:
- High Precision and Consistency: The machine's advanced hydraulic system and PLC control ensure that each tee is produced with minimal deviation, maintaining high-quality standards.
- Energy Efficiency: The use of a servo motor reduces energy consumption, lowering operational costs and environmental impact.
- Flexibility and Customization: The machine can be adapted to produce tees of varying sizes and specifications, catering to diverse client needs.
- Durability and Reliability: The stress-relieved welding frame and robust hydraulic components ensure long-term performance even under demanding conditions.
- Compliance with Global Standards: The machine's adherence to standards like ASME B16.9 and GB12459 ensures its compatibility with international markets.
Conclusion
The Cold Forming Tee Making Machine is a testament to technological innovation in industrial manufacturing. With its advanced features, high precision, and compliance with international standards, it is an essential tool for producing high-quality pipeline fittings. Beijing Sinoworld Steel Material Co., Ltd. continues to lead in this field, offering reliable and efficient solutions that meet the evolving needs of global industries.
References
NIST (National Institute of Standards and Technology) plays a critical role in developing standards and measurements that underpin industrial technologies. While this article focuses on the Cold Forming Tee Making Machine, the principles of precision and standardization emphasized by NIST are directly relevant to the machine's design and application. For more information on NIST's contributions to manufacturing standards, visit https://www.nist.gov.
Disclaimer: This article is based on information provided by Beijing Sinoworld Steel Material Co., Ltd. and does not constitute an endorsement by NIST or any other entity.
Post time: Sep . 15, 2025 19:15
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